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The O-Ring Handbook

One Reference for Every Stage of Seal Selection

A 200-page engineering reference covering elastomer selection, chemical compatibility, groove design, sizing and installation — built from ISMAT's 40+ years of sealing manufacture.

A Complete Technical Guide to O-Ring Selection, Sizing and Sealing Performance


Choosing the wrong O-ring material or size doesn't just cause a leak — it causes downtime, warranty claims and repeat failures that cost far more than the part itself. This handbook is built to stop that at the source: the selection stage. Compiled by ISMAT's engineering team, it covers what actually determines whether an O-ring performs in the field — not just a size chart, but the reasoning behind material choice, compression, temperature limits and chemical exposure.


200

Pages

Of technical reference content, from material science to gland design.

9

Elastomer Families

ACM, CR, EPDM, FFKM, FKM, FVMQ, HNBR, NBR and VMQ covered in depth.

AS568A

Size Charts

Full dimensional data for standard O-Ring sizes and gland design.

14

Chapters

From company certifications through failure analysis and back-up rings.

What's Inside

14 chapters, built for engineers who specify seals

A single reference spanning material selection through installation and failure analysis.

01–02

Company Introduction & Certifications

ISMAT's engineering capabilities and the quality certifications behind our sealing solutions.

03

An Introduction to O-Rings

O-Ring geometry, dimensional parameters and the basic principles behind mechanical sealing.

04

Introduction to Elastomers

The compounds used in O-Ring manufacture, their classifications and suited environments.

05

Elastomeric Material Properties

The mechanical and physical properties that influence sealing behavior in service.

06

Chemical Compatibility

Selecting materials based on resistance to specific chemicals, fluids and conditions.

07

Selection of O-Rings Based on CSD

How cross-section diameter affects sealing performance and CSD selection criteria.

08

O-Ring Groove Design Considerations

Gland depth, surface finish, clearance and compression allowance.

09

Seal Types and Gland Design

Static and dynamic seal configurations with gland design guidance for each.

10

Size Charts

Comprehensive dimensional reference tables per AS568A specifications.

11

Installation Recommendations

Correct handling, lubrication and fitting practices to prevent damage.

12

O-Ring Failures

Common failure modes, their causes and corrective measures.

13

Industrial Applications

How O-Ring seals perform across oil & gas, automotive and chemical processing.

14

Back-Up Rings

Extending pressure capacity and preventing extrusion in high-load systems.

Everything You Need to Pick the Right Seal

Material charts, temperature limits, groove sizing and chemical compatibility data — all in one guide from ISMAT's engineering team.

Who This Is For

Built for engineers who specify seals

Design & Mechanical Engineers

Selecting elastomers and O-Ring geometry for new equipment and assemblies.

Maintenance & Reliability Teams

Diagnosing seal failures and identifying corrective measures in the field.

Procurement & Sourcing Teams

Evaluating material options and suppliers against application requirements.

Students & Early-Career Engineers

Building a practical foundation in sealing fundamentals and terminology.

From 40+ Years of Sealing Engineering

Founded in 1981, ISMAT designs and manufactures high-performance seals from elastomers and engineering plastics for the oil & gas, automotive, chemical and earthmoving industries. This handbook draws on that in-house R&D, testing and manufacturing experience.

52,000 sq.ft.

Factory Area

250+

Skilled Workforce

In-House

R&D & Tooling

AI-Powered

Precision Mfg.

A Simple Guide to a Complex Sealing Choice

Covers rubber types, sizing standards and installation steps in simple language — so you can pick the right seal without guesswork.

Trusted by Industry Leaders

Flowserve Flowserve
Caterpillar Caterpillar
Bray Bray
ONGC ONGC
ISRO ISRO
Vedanta Vedanta
NPCIL NPCIL
Voith Voith

Have a Sealing Challenge We Can Help With?

Talk to our engineering team about material selection, custom compounds or application support.

Contact ISMAT